Navien E004

Navien E004: false flame detection

Short answer

E004 means the Navien detected a flame signal at a time when the burner should be off. Navien's manuals point first to electrical grounding: make sure the power cord is properly grounded, and have a technician check the ground wire, the power supply and the ground screws on the heat exchanger.

In this guide
  1. What to check
  2. What a technician checks
  3. How to reset a Navien

Before a tankless heater lights, it checks that no flame is present. If the flame sensing circuit reports a flame when there should be none, the unit refuses to start and shows E004.

In most cases there is no actual fire where it should not be. The control board is reading a stray electrical signal, which is why grounding is the first thing Navien asks you to check.

The meaning below comes from Navien's manuals for its NPE condensing tankless water heaters. Many codes are shared with Navien combi boilers, but check the manual for your model if something does not match.

What to check

  1. Make sure the heater is plugged into a properly grounded three-prong outlet, not through an adapter that drops the ground.
  2. Check whether the code started after electrical work, a storm or a power outage.
  3. Reset the unit once from the front panel.

What a technician checks

Navien's service manual lists checking the ground wire, checking the power supply and tightening the ground connection screws on the heat exchanger. A loose ground screw or a damaged ground wire can let stray voltage confuse the flame sensor.

How to reset a Navien

  1. Close all hot water taps.
  2. Press the power button on the front panel to turn the unit off, wait about a minute, then turn it back on.
  3. Open a hot tap and watch whether the code returns.

If E004 returns, leave the unit off and call a licensed installer.

See every code on our Navien error codes page.

Common questions

Is Navien E004 dangerous?

The code itself is a safety lockout, so the unit will not fire. It usually points to an electrical grounding issue rather than an unwanted flame.

Can a bad outlet cause Navien E004?

A poorly grounded outlet can contribute. Have an electrician test it if the code keeps coming back.

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Other Navien codes

CodeMeaning
E003 Ignition failure
E004 False flame detection
E012 Flame loss
E016 Heat exchanger overheat
E030 Abnormal exhaust temperature
E031 Burner overheating
E046 Limit control (high limit switch) abnormal
E047 Exhaust temperature sensor (thermistor) open or short
E060 Dual venturi abnormal operation
E109 Fan motor abnormal operation
E110 Exhaust blockage (condensate blockage)
E407 Hot water outlet temperature sensor open or short
E421 Cold water inlet temperature sensor open or short
E432 Cold water inlet 2 sensor open or short
E434 Water adjustment valve fault
E438 Circulation pump fault
E439 Flow sensor fault
E441 Second hot water temperature sensor open or short
E445 Bypass mixing valve fault
E515 Control board (PCB) abnormal operation
E517 DIP switch setting fault
E593 Front panel key fault
E594 EEPROM (memory) fault
E615 Input and memory fault
E736 Cascade communication fault
E740 Outdoor temperature sensor fault
E760 Flushing or service alarm
E762 Vent pipe not properly inserted
E773 Using the wrong gas
E782 Main panel communication fault
E785 Flow switch or flow sensor fault (with AHU)
E788 Gas type mismatch between board DIP switch and front panel

All Navien error codes