Navien E046

Navien E046: limit control fault

Short answer

E046 means Navien's limit control, the high-temperature safety switch on the heat exchanger, is reporting abnormal operation. The switch trips to prevent overheating. A technician checks whether the unit truly overheated, from scale or low flow for example, or whether the switch or its wiring has failed.

In this guide
  1. Two possibilities
  2. What you can do
  3. Why not bypass it

The high limit switch is a safety device on the heat exchanger. If the temperature climbs past its limit, it opens and stops the burner. E046 means the control board has seen that switch report abnormal operation.

The meaning below comes from Navien's manuals for its NPE condensing tankless water heaters. Many codes are shared with Navien combi boilers, but check the manual for your model if something does not match.

For this code, Navien's user manual directs owners to contact Navien technical support (1-800-519-8794) or a licensed installer.

Two possibilities

The unit really overheated

Anything that keeps heat from moving into the water can push the heat exchanger too hot. Common reasons are scale inside the heat exchanger, a clogged cold water inlet filter and low water flow. If the unit has also shown E016 (heat exchanger overheating), this is the likely story.

The switch or wiring has failed

A switch that has worn out or a loose or broken wire can report a fault even when the temperature is normal. A technician tests the switch with a meter.

What you can do

  • Clean the cold water inlet filter as described in the manual.
  • Check your maintenance records. If the unit has not been flushed in a year or more with hard water, it is due.
  • Reset the unit once. If E046 returns, call for service.

Why not bypass it

The limit switch exists to stop a runaway overheat. It should never be jumped or bypassed, even temporarily. Fix the cause or replace the switch.

See every code on our Navien error codes page.

Common questions

Can scale cause Navien E046?

Scale can cause the heat exchanger to overheat, which can trip the limit control. Flushing the heat exchanger on schedule helps prevent it.

What is the difference between Navien E016 and E046?

E016 reports that the heat exchanger overheated. E046 reports a problem with the limit control itself, which can follow an overheat or come from a failed switch.

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Other Navien codes

CodeMeaning
E003 Ignition failure
E004 False flame detection
E012 Flame loss
E016 Heat exchanger overheat
E030 Abnormal exhaust temperature
E031 Burner overheating
E046 Limit control (high limit switch) abnormal
E047 Exhaust temperature sensor (thermistor) open or short
E060 Dual venturi abnormal operation
E109 Fan motor abnormal operation
E110 Exhaust blockage (condensate blockage)
E407 Hot water outlet temperature sensor open or short
E421 Cold water inlet temperature sensor open or short
E432 Cold water inlet 2 sensor open or short
E434 Water adjustment valve fault
E438 Circulation pump fault
E439 Flow sensor fault
E441 Second hot water temperature sensor open or short
E445 Bypass mixing valve fault
E515 Control board (PCB) abnormal operation
E517 DIP switch setting fault
E593 Front panel key fault
E594 EEPROM (memory) fault
E615 Input and memory fault
E736 Cascade communication fault
E740 Outdoor temperature sensor fault
E760 Flushing or service alarm
E762 Vent pipe not properly inserted
E773 Using the wrong gas
E782 Main panel communication fault
E785 Flow switch or flow sensor fault (with AHU)
E788 Gas type mismatch between board DIP switch and front panel

All Navien error codes