Navien E438

Navien E438: circulation pump fault

Short answer

E438 means abnormal operation of the circulation pump on Navien models with recirculation. Navien's manual gives two checks: outside the unit, make sure all water supply and return lines are open; inside the unit, a technician checks the direction of the 2-way valve. A failed pump or flow sensor may need replacing.

In this guide
  1. What to check first
  2. What a technician checks
  3. How to reset a Navien
  4. Before you call

Many Navien heaters have a built-in pump that circulates hot water through a return line, so hot water reaches the taps faster. E438 means that pump is not working as expected.

The meaning below comes from Navien's manuals for its NPE tankless water heaters.

What to check first

  1. Make sure the cold supply, hot outlet and recirculation return valves at the heater are all fully open.
  2. If you have a dedicated return line, check any valves along it, including at the far fixture.
  3. If the code started after plumbing work, ask whether a valve was left closed.

What a technician checks

Navien's manual tells technicians to check the direction of the internal 2-way valve. Beyond that, they test the pump and the flow sensor. Air trapped in the loop can also stop circulation, so purging the lines is part of the job.

How to reset a Navien

  1. Close all hot water taps.
  2. Turn the unit off with the power button on the front panel, wait about a minute, then turn it back on.
  3. Open a hot tap and watch whether the code returns.

If E438 returns, the pump or another component likely needs replacing. Hot water at the tap usually still works while recirculation is down.

Before you call

Have the model and serial number from the rating label ready, along with the exact code and when it appears: at startup, during use, or only at high demand. Mention any recent work on the gas, water or electrical supply and when the heater was last descaled. This helps the technician bring the right parts and often saves a second visit.

See every code on our Navien error codes page.

Common questions

Will my Navien make hot water with E438?

Usually yes at the tap, but recirculation stops until the problem is fixed.

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Other Navien codes

CodeMeaning
E003 Ignition failure
E004 False flame detection
E012 Flame loss
E016 Heat exchanger overheat
E030 Abnormal exhaust temperature
E031 Burner overheating
E046 Limit control (high limit switch) abnormal
E047 Exhaust temperature sensor (thermistor) open or short
E060 Dual venturi abnormal operation
E109 Fan motor abnormal operation
E110 Exhaust blockage (condensate blockage)
E407 Hot water outlet temperature sensor open or short
E421 Cold water inlet temperature sensor open or short
E432 Cold water inlet 2 sensor open or short
E434 Water adjustment valve fault
E438 Circulation pump fault
E439 Flow sensor fault
E441 Second hot water temperature sensor open or short
E445 Bypass mixing valve fault
E515 Control board (PCB) abnormal operation
E517 DIP switch setting fault
E593 Front panel key fault
E594 EEPROM (memory) fault
E615 Input and memory fault
E736 Cascade communication fault
E740 Outdoor temperature sensor fault
E760 Flushing or service alarm
E762 Vent pipe not properly inserted
E773 Using the wrong gas
E782 Main panel communication fault
E785 Flow switch or flow sensor fault (with AHU)
E788 Gas type mismatch between board DIP switch and front panel

All Navien error codes